design
Customers generally provide product design solutions, including schematic diagrams, drawings, layouts, MCU programs, BOMs, PCB Gerbers, assembly SOPs, and other documents. We can also provide joint development services to customers, build prototypes based on product concepts, and then determine technical parameters, product structure, and development cycle to quickly advance research and mass production.
Sample prototype
According to the design plan, quickly produce mold shells, PCB circuit boards, purchase electronic components, and then carry out core processes such as SMT mounting, DIP plugins, PCBA testing, three proof paint spraying, finished product assembly, aging testing, etc., in order to verify the reliability of the design and DFM manufacturability.
Mold making
We have a mold outsourcing factory that has been cooperating for many years, equipped with more than 20 injection molding machines, and complete shell injection molding, oil spraying, screen printing, transfer printing, assembly, and laser engraving process capabilities.
Circuit board production
The factory operates throughout the entire process without any outsourcing processes, effectively controlling quality, supporting through-hole PCBs, flexible circuit boards (FPCs), HDI, blind buried holes, carbon film boards, etc. The monthly production capacity can reach 50000 square meters, TS16949/UL/CE/RoHS/ISO9001 certification, standard flying needle testing, test stand testing, AOI (automatic optical inspection) and other visual inspections.
Electronic component procurement
Having a long-term stable supply chain, we have established cooperation with original manufacturers and agents of classified devices such as ICs, resistors, capacitors, inductors, connectors, crystal oscillators, display screens, transformers, relays, diodes and transistors for 5-10 years, and have received support in terms of accounting and technical after-sales. Our company has established an internal SQE annual audit mechanism to evaluate all suppliers and select the best, in order to continuously ensure the supply and quality capabilities of electronic components.
SMT processing
Equipped with a professional SMT processing and manufacturing team, high-speed SMT production lines, DIP plug-in production lines, complete AOI, ICT, FCT testing process groups, and assembly processes that comply with ISO9001:2008 and IPC-A-610E Class II electronic acceptance standards, we have the ability to undertake the installation tasks of precision components (such as 0201 chip mounting, BGA, tight foot ICs, etc.).
PCBA testing
PCBA testing is a crucial step in ensuring the quality of production and delivery. FCT testing fixtures are made according to the testing points, procedures, and steps designed by the customer, and then the PCBA board is placed on the FCT testing rack to complete the testing. Our company can produce PCBA testing racks ourselves, equipped with engraving machines and testing rack assembly engineers.
Three proof paint spraying
Equipped to meet the needs of customers for harsh environmental applications such as humidity, temperature, and corrosion, our professional three proof paint spraying production line includes fully automatic one-stop mode including spraying equipment, UV detection, and baking.
Finished product assembly
4 finished product assembly production lines, with over 100 assembly employees and 95% skilled workers, proficient in operation, high efficiency, excellent assembly quality, dedicated technical engineers, scientific workstation design and management, which are conducive to efficiency improvement.
